RegrexSolutions provided complete estimating services for this critical bridge replacement project where Fuller Road (CR-53) crosses a tributary of Steuben Creek. The scope included demolition of the aging structure and construction of a new 65-foot single-span concrete bridge with reinforced abutments, designed to meet NYSDOT hydraulic requirements for 100-year flood events. The project area encompassed 1.2 acres of sensitive riparian zone, requiring specialized environmental mitigation measures.

Services Delivered

• Structural Takeoffs:

  • 420 CY of Class AA concrete for deck/abutments

  • 38 tons of rebar (#6-#11) with epoxy coating

  • 1,850 SF of permanent steel sheet piling

• Civil/Sitework Estimates:

  • Temporary cofferdam installation

  • Stream channel realignment (285 LF)

  • Riprap bank stabilization (320 CY)

• Specialty Systems:

  • Bridge railing (Type NYSDOT 5-01)

  • Underdeck drainage systems

  • Approach guardrail transitions

Technical Challenges Addressed

✔ Environmental Compliance: Minimized in-water work windows to protect trout habitat ✔ Geotechnical: Designed for poor bearing capacity soils (N-values <10) ✔ Traffic Maintenance: Phased construction with temporary signalization

Project Impact

• Cost Savings: 22% reduction through value-engineered falsework design

• Accuracy: 97.5% material match on as-built quantities

• Schedule: Met NYSDOT’s 120-day construction window requirement